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Harald Nitzschke +49 (0) 7303 92874 - 0 nitzschke@ttv-gmbh.de

 

Rolled sliding bushing in two specific versions.

In the product group of rolled sliding bushings, we offer you two designs that are predestined for different applications due to their specification. Use the first-class properties of the rolled sliding bushings of type GETRO-090 as well as of type GETRO-092 for your applications, of course manufactured according to ISO 3547 / DIN 1494.

Overview

Profile Design Base material Hardness Temperature Range Resilience Sliding speed limit
GETRO-090 (DZA) CuSn8P0.3 / CuSn6.5P0.1 HB90 HB120 -80°C to +200°C 75 N/mm2  2.5 m/s
GETRO-092 (DZT) CuSn8P0.3 / CuSn6.5P0.1 HB90 HB120 -100°C to +200°C 60 N/mm2  2.5 m/s

Description Rolled sliding bushings CuSn8

Rolled sliding bushing GETRO-090 (DZA)

The GETRO-090 sliding bushings are rolled from a bronze strip with a high specific density. There are diamond-shaped or round lubricant grooves on the inner surface, incorporated as per the client's requirements.

This type of bushings is characterised by their high levels of resilience and long service lives. They take the place of the traditional bronze bushings, but are more economical and more compact. They are suitable for use in lifting vehicles and construction machinery, cars, tractors, trucks, machine tools and in the engine construction industry.

Rolled sliding bushing GETRO-092 (DZT)

The GETRO-092 bronze sliding bearings are equivalent to the GETRO-090 bushings, but with evenly distributed lubrication holes. The lubricant is dispensed into the holes during assembly. The GETRO-092 sliding bushings are characterised by their good lubricant capacity and simple assembly.

This type of sliding bushing is used with medium-sized loads and low speeds, such as in transport rollers, winding equipment, anchor winches and aligning machinery.

Download technical informations

Technical information CuSn8

Product catalogue

 


Your expert for rolled dry sliding bushings (CUSN8)
Harald Nitzschke
E-Mail: nitzschke@ttv-gmbh.de
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Frequently asked questions

Why CuSn8 rolled sliding bushes instead of solid bronze bushes?

CuSn8- Rolled Sliding bushes are more compact and less expensive than solid bronze bushes, yet can still withstand high loads.

Compared to solid bronze bushes, CuSn8 sliding bushes require less installation space and are easier to install. At the same time, they offer

  • high load capacity
  • good chemical resistance
  • and very good thermal conductivity

Standard sizes for CuSn8 sliding bushings are quickly available. Special sizes can also be realised easily and cost-effectively.

Are CuSn8 sliding bushings also suitable for high mechanical loads?

Yes, CuSn8 sliding bushings are designed to withstand high loads permanently - even in the event of impacts or alternating loads.

The bronze alloy CuSn8 has the ideal properties for highly stressed sliding connections:

  • high tensile strength (up to 470 N/mm²),
  • good elastic limit (250 N/mm²)
  • and a hardness between HB 90 and 120.

This ensures that the CuSn8 sliding bushing does not deform plastically even under permanent pressure, but runs stably, e.g. in construction or agricultural machinery, in gearboxes or in heavy lifting systems. Even under high surface pressure, the sliding surface remains intact if the bearing is designed correctly.

  • In concrete terms, this means
  • CuSn8 sliding bushing can withstand permanently high pressure.
  • Impacts do not lead to material fatigue or cracks.
  • The bearing remains dimensionally stable even in harsh industrial applications.

ttv tip: If high loads and long running times are combined, diamond-shaped lubrication pockets are recommended for CuSn8 sliding bushings. These distribute the lubricant better and relieve the sliding surface evenly.

What is the difference between the CuSn8 sliding bushings GETRO-090 and GETRO-092?

The difference between the two CuSn8 sliding bushing types lies in the way in which the lubricant is distributed and stored in the bearing surface. 

In the GETRO-090 CuSn8 sliding bushing

Lubrication pockets are milled into the sliding surface - either spherical or diamond-shaped, depending on customer requirements. These pockets absorb the lubricant during operation and release it again evenly. This is particularly effective in applications with high loads and frequent movements. 

The GETRO-092 CuSn8 sliding bushin

works slightly differently: instead of pockets, it has regularly spaced lubrication holes. These holes are filled with grease or oil during assembly. They store more lubricant than pockets and also release it over a longer period of time - ideal if the bearing is difficult to access or if you want to establish longer maintenance intervals. 

Mechanically, both sliding bushing are almost identical and are made of CuSn8 bronze, making them robust and durable. The differences can be seen in the lubrication. The 090 bearing is more dynamic, the 092 bearing requires less maintenance.

ttv tip: If you want to automate or minimise lubrication, the GETRO-092 CuSn8 sliding bushing is the better choice. If maximum surface distribution under high loads is required, we recommend the GETRO-090 CuSn8 sliding bushing with diamond-shaped pockets.

What are the benefits of lubrication pockets or lubrication holes in CuSn8 sliding bushing?

They reduce friction and help to keep the lubricating film in the CuSn8 sliding bushing where it is needed.

With CuSn8 sliding bushings, it is always important how well the lubricant is distributed between the sliding surface and the shaft. Lubrication pockets and lubrication holes reduce the actual contact surface and ensure that the grease or oil is not displaced immediately, but can spread evenly.

Depending on the geometry of the pockets or holes, the friction also changes: 

  • Spherical pockets reduce the contact area by around 21 %
  • Diamond-shaped pockets by 24 %
  • Lubrication holes reduce the contact area by 15 %, but store more lubricant 

For the CuSn8 sliding bushing, this specifically means 

  • Less friction with a longer running time
  • Lubricating film remains stable even during movement or impact
  • Less risk of dry running or failure

ttv tip: For slow movements and medium loads, the GETRO-092 CuSn8 sliding bushing with lubrication holes offers the best balance between service life and maintenance requirements.

Do CuSn8 sliding bushings need to be lubricated regularly?

Yes, CuSn8 sliding bushings require reliable lubrication. 

CuSn8 sliding bushings are not dry sliding bearings. They only work with low wear in the long term if there is a stable lubricating film between the shaft and the sliding surface. How often you need to relubricate depends on the type of application and the bearing type:

  • For the GETRO-090 CuSn8 sliding bushing with lubrication pockets, regular relubrication is important because the lubricant is distributed during operation but not stored.
  • With the GETRO-092 CuSn8 sliding bushing, the lubrication holes are filled during assembly. They act like small reservoirs and release the grease or oil over a longer period of time. This significantly extends the maintenance intervals.
  • High loads, a lot of movement or aggressive environments also influence the lubrication requirement.

At a glance:

  • CuSn8 sliding bushings require active lubrication
  • GETRO-090 CuSn8 sliding bushings Shorter lubrication intervals, but good for dynamic applications
  • GETRO-092 CuSn8 sliding bushings Longer lubrication intervals thanks to lubrication holes

Important: With GETRO-092 CuSn8 bearings, make sure that the lubrication holes are completely filled during installation, as this is crucial for both its function and the lubrication range.

What temperature ranges do CuSn8 sliding bushings cover?

CuSn8 sliding bushings operate reliably between -100 °C and +200 °C, depending on the application and lubricant. The bronze alloy CuSn8 has good temperature stability and high thermal conductivity (58 W/m-K). This helps to dissipate frictional heat quickly.

Important: Not only the CuSn8 sliding bushing itself must be temperature-resistant, but also the lubricant. If the grease outgasses or dries out at 180 °C, even the best bearing is useless.

This means that the expansion coefficient of the CuSn8 sliding bushing is 2 × 10-⁵ °C-¹. This means that the bearing expands measurably in the event of large temperature fluctuations. The clearance to the shaft must be designed in such a way that it neither jams nor becomes too large (especially with tight tolerances or rapid temperature changes).

  • CuSn8 sliding bushings also function at temperature peaks.
  • Heat is dissipated without heat build-up.
  • The bearing clearance and the lubricant must match the temperature of the application.

ttv tip: If you are working at the upper limit, check the lubricant regularly - especially for continuous operation close to 200 °C.

What do I need to consider when fitting CuSn8 sliding bushings?

The housing bore requires H7, after press-fitting the inside diameter is H9 - and the shaft must be matched to this. 

Once the CuSn8 sliding bushing has been pressed in, the inside diameter changes due to the properties of the bore. In order to adjust the clearance correctly, you should use a shaft with tolerance zone e or f for H9 inner diameters. If an h-shaft is used instead, we recommend enlarging the housing bore from H7 to F7. Only then will the clearance between the bearing and shaft be correct.

This means for you in concrete terms: 

  • H7 bore before press-fitting
  • H9 inside diameter after press-fitting
  • Suitable shaft: e or f
  • for h-shaft: change housing to F7

ttv tip: After press-fitting, especially with soft housing materials, always measure the inside diameter, where tolerance deviations can quickly occur.

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